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Matters needing attention during the use of customized galfan wire rope

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Even the best quality 316 stainless steel wire rope has a limited service life. How to effectively extend the annoying service life of quality 316 stainless steel wire rope is what many friends want to know. You can read the following carefully to understand this in detail.
Cheapest 316 stainless steel wire rope should avoid friction with other objects outside the mismatched wheel groove when running at high speed. Because at high speed, the instantaneous frictional heat between the wire rope and these objects may cause the martensitic structure to appear on the surface of the wire.
The new wholesale 316 stainless steel wire rope should not be used immediately under high-speed and heavy-load conditions, but should be run for a period of time under low-speed and medium-load conditions, so that the new wire rope is first adapted to the state of use, and then gradually increase the running speed of the wire rope to increase the load.
Customized 316 stainless steel wire rope is one of the steel wire products. What is the use of this product? The following is a brief exposition of this issue.
316 stainless steel wire rope has many characteristics such as high temperature resistance, good fatigue resistance, excellent breaking force, long service life, durability, etc. 316 stainless steel wire rope is widely used in coal, petroleum, metallurgy, chemical industry, ships, bridges, electricity, rubber, military, Tourism, water conservancy, light industry and other industries, the products can be produced according to ISO, BS, DIN, JIS, ABS, LR and other international and foreign advanced standards.
Steel wire of good price and quality nylon coated wire rope: The steel wire material includes carbon steel or alloy steel, which is made by cold drawing or cold rolling, and the cross section of the steel wire is round or special. The special-shaped cross-section steel wire is mainly used in the production of sealing wire rope, and has high tensile strength and toughness.

Matters needing attention during the use of customized galfan wire rope

  • Classification:Industry news
  • Author:
  • Origin:
  • Release time:2021-09-07
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(Summary description)It is strictly forbidden to use the new customized galfan wire rope directly at high speed and heavy load: Do not use the new customized galfan wire rope directly at high speed and heavy load immediately,

Matters needing attention during the use of customized galfan wire rope

(Summary description)It is strictly forbidden to use the new customized galfan wire rope directly at high speed and heavy load: Do not use the new customized galfan wire rope directly at high speed and heavy load immediately,

  • Classification:Industry news
  • Author:
  • Origin:
  • Release time:2021-09-07
  • Views:0
Information

1. It is strictly forbidden to use the new customized galfan wire rope directly at high speed and heavy load: Do not use the new customized galfan wire rope directly at high speed and heavy load immediately, but run it under low speed and medium load conditions for a period of time to adapt the new rope to the state of use Then, gradually increase the running speed of the customized galfan wire rope and increase the lifting load, that is, the new wire rope must go through the initial running-in stage before high-speed and heavy-duty operations.

customized galfan wire rope

2. It is strictly forbidden to use galfan wire rope to jump out of the groove when the wire rope is used in conjunction with the pulley. If the wire rope is still used after it falls off the wheel groove, it will produce squeezing deformation, kinking, wire breakage, and strand breakage, which will seriously shorten the service life of the wire rope. If the rope breaks, it will often bring catastrophic consequences.

3. Extrusion deformation of galfan wire rope is strictly prohibited: the steel wire rope should not be squeezed strongly when in use, so as to avoid the deformation of the wire rope, resulting in structural damage and early wire breakage (the brittle layer structure of martensite will appear on the surface of the wire), breakage Strands or even breaks the rope, which significantly reduces the service life of the wire rope and endangers the safety of operations.

4. It is strictly forbidden for galfan wire rope to rub against other objects when running at high speed: When the wire rope is running at high speed, avoid friction with other objects outside the non-matching wheel groove. Because at high speeds, the instantaneous frictional heat generated when the wire rope and these objects are running with each other can cause a martensite structure on the surface of the wire. Although this change in the structure cannot be distinguished by the naked eye, it causes the wire to break early. The main reason.

5. It is strictly forbidden to wind galfan wire rope randomly: When the wire rope is wound on the drum, it should be arranged as neatly as possible. If the wire rope is entangled randomly, the wire rope structure will be damaged due to mutual extrusion during work, resulting in early wire breakage, which directly affects the service life of the wire rope. It is strictly forbidden to use the wire rope with overload: if the wire rope is used with overload, it will rapidly aggravate its squeezing deformation. The degree of wear between the inner steel wire and the outer steel wire and the matching wheel groove brings serious harm to the safety of operation and shortens the service life of the pulley.

6. It is strictly forbidden for galfan wire rope to be subjected to severe shocks and vibrations: during the use of the wire rope, if the running speed frequently changes rapidly, it will cause an impact load. Although each impact is only an instant load, it implies great harm. When the impact load exceeds the allowable working stress of the wire rope, the rope will break. Even if the impact load does not necessarily cause the wire rope to break, multiple impacts will severely shorten the service life of the wire rope. For the steel wire rope that has been used for a period of time, compared with the new rope, the impact resistance will be lower due to the smaller stretchability.

7. Running speed: The lower the running speed, the less damage to the customized galfan wire rope. As the running speed increases, the damage of the wire rope increases accordingly. For this reason, it is necessary to avoid sudden speed changes during operation, and avoid sudden and violent loading and violent braking, which can reduce the damage of the customized galfan wire rope. Compared with working under medium load at high speed, the life of steel wire rope is much longer.
 

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